The race to produce green steel

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In the city of Woburn, Massachusetts, a suburb just north of Boston, a cadre of engineers and scientists in white coats inspected an orderly stack of brick-sized, gunmetal-gray steel ingots on a desk inside a neon-illuminated lab space.

What they were looking at was a batch of steel created using an innovative manufacturing method, one that Boston Metal, a company that spun out a decade ago from MIT, hopes will dramatically reshape the way the alloy has been made for centuries. By using electricity to separate iron from its ore, the firm claims it can make steel without releasing carbon dioxide, offering a path to cleaning up one of the world’s worst industries for greenhouse gas emissions.

An essential input for engineering and construction, steel is one of the most popular industrial materials in the world, with more than 2 billion tons produced annually. This abundance, however, comes at a steep price for the environment. Steelmaking accounts for 7 to 11 percent of global greenhouse-gas emissions, making it one of the largest industrial sources of atmospheric pollution. And because production could rise by a third by 2050, this environmental burden could grow.